Fiber Laser Welding Cleaning Machine

Fiber Laser Welding Cleaning Machine

Acme Laser: Your Professional Fiber Laser Welding Cleaning Machine Manufacturer! JINAN ACME CNC EQUIPMENT CO., LTD (Acme Laser) was founded in November 2016, located in the Start-Up Area of Jinan City, Shandong Province, China. We are a Chinese high-tech enterprise specializing in R&D,...
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Acme Laser: Your Professional Fiber Laser Welding Cleaning Machine Manufacturer!

 

JINAN ACME CNC EQUIPMENT CO., LTD (Acme Laser) was founded in November 2016, located in the Start-Up Area of Jinan City, Shandong Province, China. We are a Chinese high-tech enterprise specializing in R&D, production, and sales of laser equipment. 

 

Focus on Research

Our company has more than 300 employees, including more than 80 R&D technicians, and 100 engineers. We cooperate with universities to carry out research and development and realize the transformation of achievements.

All-Round Services

Acme Laser’s efficient customer service team accounts for 20% of the company’s total employees, offering customers 24-hour considerate pre-sales service, in-sale service, after-sales service, customer training, etc.

Advanced Production Equipment

We have large gantry milling machines, CNC machining centers, machine assembly workshops, and other high-precision production equipment to achieve independent research and design and high-precision manufacturing of core components.

Extensive Market Reach

Tube laser cutting machine is our core product, the cumulative sales of laser tube cutting machine are more than 3,000 units until now, and it is exported to more than 80 countries and regions around the world.

 

 

 

 

Fiber Laser Welding Cleaning Machine for Sale Display

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China Top Selling Continuous Swing Head Handheld Fiber Laser Welding Machine

China Top Selling Continuous Swing Head Handheld Fiber Laser Welding Machine

China Top Selling Continuous Swing Head Handheld Fiber Laser Welding Machine is suitable for metal furniture processing. The operating mode of the hand torch allows the workpieces to be welded at any angle from any location.

product-500-500

Professional Handheld Swing Head Fiber Laser Welding Machine for Stainless Steel Carbon Steel Aluminum Brass Welding

Professional Handheld Swing Head Fiber Laser Welding Machine uses the latest generation laser generator. It's equipped with a wobble weld head which is developed by us and fills in the blank of hand-held welding. 

product-500-500

Handheld Portable China Top Selling Fiber Laser Welder for Steel Metal Working

Handheld Portable China Top Selling Fiber Laser Welder for Steel Metal Working has high photoelectric conversion efficiency and a long life of 100,000 hours. Its photoelectric conversion rate is many times that of a YAG laser.

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ACME Handheld Fiber Laser Welding Machine

ACME Handheld Fiber Laser Welding Machine will also equip one automatic feeding wire machine. It consists of a fiber laser source, water cooler, grounding cable, welding head and system, etc.

product-500-500

1500W Fiber Laser Welding Machine

The 1500W Fiber Laser Welding Machine uses a laser beam to process the welding area, so welding can be completed in a very small area. This feature makes this machine very suitable for welding and manufacturing of micro parts.

product-500-500

ACME 1-2KW Handheld Fiber Laser Welding Machine

ACME 1-2KW Handheld Fiber Laser Welding Machine adopts a wireless control module, realizing quick adjustment of parameters. Adjustable spot size, high welding firmness, and beautiful lines make it popular.

 

What is a Fiber Laser Welding Cleaning Machine? 

The laser cleaning and welding machine can not only clean the metal surface contaminants but also cut and weld various metal materials. It is a 3-in-1 type fiber laser welding cutting and cleaning machine and is commonly used in industries such as electronics, medical, construction, etc.

12000W Sheet Laser Cutting Machine

 

Advantages of Fiber Laser Welding Cleaning Machine

 

 

Better Beam Quality

There is an internal temperature gradient during the working process of the YAG welding machine, which limits the further improvement of laser average power and beam quality. In addition, because the refractive index change rate of the fiber laser welding is much smaller than that of the semiconductor, the beam quality of the optical fiber is better.

 

High Photoelectric Conversion Rate

The photoelectric conversion rate of fiber laser welding cleaning machines is generally about 25%-30%, which greatly saves power consumption during work and saves operating costs. The photoelectric conversion rate of YAG laser is generally 2%-3%, and the power consumption is very large.

 

Eco-Friendly

Traditional cleaning methods, like media blasting and chemical corrosion cleaning, can be harsh on surfaces while producing secondary pollution. A fiber laser cleaner can quickly and effectively eliminate both organic pollutants and inorganic materials such as metal rust, oxide, and dust from any surface. The laser's beam fires short pulses to avoid damaging the underlying material, allowing the rusted surface to absorb energy from the laser beam and raise the temperature until vaporizing occurs.

 

Cost-Effectiveness

Fiber laser welding cleaning machines are fully automated and energy efficient with lower operating costs than traditional processes. Laser beams offer precise spatial selectivity with their non-contact nature, targeting only areas requiring cleaning. They can easily access difficult-to-reach places on products while protecting sensitive surfaces that are prone to damage by abrasive or cleaning solutions. 

 

Features of Fiber Laser Welding Cleaning Machine

Speed

Laser welding generally offers much faster welding speeds than traditional methods, especially for thin materials.

High Depth-to-Width Ratio

Laser welding can produce welds with a high depth-to-width ratio, allowing for deep penetration with a narrow weld bead.

Clean Welds

Laser welding often results in clean welds with minimal spatter or need for post-weld cleanup.

 

Less Distortion

Due to the concentrated heat source and faster cooling rate, there’s usually less distortion in the welded parts.

 

Application of Fiber Laser Welding Cleaning Machine

 

Automotive Industry

The automotive industry uses fiber laser welding cleaning machines for the removal of contaminants, coatings, rust, and oxides from various automotive components, such as engine parts, gears, brakes, and body panels. This process ensures optimal surface preparation before painting, coating, or welding processes, improving overall quality and longevity.

 

Aerospace Industry

The aerospace industry relies on strict cleanliness standards for critical components. Fiber laser cleaning offers a non-abrasive and precise method to remove dirt, grease, adhesives, and coatings from delicate aerospace parts without causing damage. It is used to maintain, repair, and refurbish aircraft engine components and parts.

 

Electronics Industry 

The most advanced electronic equipment is becoming increasingly intricate. The distance between pins can be as small as 0.3 mm, which is too close to prevent bridging with traditional welding methods. The benefit of using fiber laser welding cleaning machines is the ability to produce precision welds for small, advanced electrical components. Examples of laser welding in the electronics industry would be in the manufacture of control units and certain types of transistors. 

 

Jewelry Industry 

The jewelry industry uses laser welding to accurately produce and repair products that are intricate and delicate by design. The laser beam is stationary and the operator can safely use their hands to move the jewelry in front of the beam for welding. Laser welding machinery can be used to create most forms of jewelry, for example, rings and bracelets. 

 

Components of Fiber Laser Welding Cleaning Machine

Laser Source: to produce the laser beam.

Fiber Optic Cables: to transfer the laser beam from the source to the laser head/gun.

Cooling System: to compensate for the heat generated by the laser beam and protect the tool.

Control Panel: to view and adjust the process parameters.

Laser Head: to focus the laser beam on the target area. The laser head is the key component that differentiates between the welder and cleaner.

4000W Sheet Laser Cutting Machine

 

Maintenance Tips for Fiber Laser Welding Cleaning Machine

Regular Cleaning and Maintenance

Regularly cleaning the laser welding machine is an important step in maintaining its proper functioning. Remove metal debris, dust, and other impurities generated during the welding process, especially from the laser's optical path and components. Use appropriate cleaning agents and soft cloths for cleaning, following the cleaning guidelines provided by the manufacturer.

 

Check the Laser Optics

The laser optics system is one of the most critical components of a laser welding cleaning machine. Regularly inspecting and aligning the laser optics system is necessary. Any deviations or dirt in the optics can affect the laser beam's focus and stability, thus impacting the welding quality. Ensuring clean and accurately aligned optical components helps maintain the laser welding machine's efficiency.

Calibrate Welding Parameters

Accurate calibration of welding parameters is crucial for achieving consistent welding quality. Regularly check and calibrate parameters such as laser power, pulse frequency, welding speed, and weld depth. Incorrect parameters can result in unstable welding quality or welding defects. Calibration of welding parameters ensures the laser welding machine remains efficient and reliable during the production process.

 

Regular Maintenance

In addition to routine cleaning and lubrication, regular maintenance of the laser welding machine is essential. It is recommended to establish a maintenance plan that includes regular replacement of consumables, inspection of cable and pipe connections, and cleaning of the water cooling system. Regular maintenance helps identify potential issues in a timely manner and prevents equipment failures, ensuring continuous high-efficiency production.

 

Our Factory

 

 

Our factory covers an area of over 50,000 square meters, with a variety of professional production equipment.

 

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Patent Certificate & Technical Resources

 

 

Our company has obtained certificates such as Europe CE, America FDA, ISO 9001, Canada CAS, and many kinds of national patent awards.

 

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Ultimate FAQ Guide to Fiber Laser Welding Cleaning Machine

Q: If I do not know how to operate the fiber laser machine, how you can help me?

A: First, we have a detailed user manual and videos for your learning. Second, our engineers will provide you with technical support in time. If you want, we can provide you with training door to door.

Q: Does the Fiber Laser Welding Cleaning Machine require any special training to use?

A: Fiber welder cleaning machine is easy to operate, and novice welders can master cleaning and welding operations with only a few hours of training.

Q: Can the Fiber Laser Welding Cleaning Machine remove rust from metal?

A: A fiber laser cleaner is a tool used to clean a variety of materials such metals and ceramics. It uses a highly focused beam of light to remove contaminants like oil, dust, rust, and paint.

Q: Are laser cleaning machines safe?

A: While laser technology is considered one of the safer methods for cleaning metal and non-metal materials, there are ways to abuse safety regulations and cause harm to yourself or other individuals. Cleaning lasers should never be used: Without protective eyewear. Directly on the skin or body.

Q: Do fiber lasers lose power over time?

A: The machine will have losses, and the same is true of fiber laser cutting machines. There will be more or less losses in the long-term use process, such as slow cutting speed and poor cutting accuracy. There are many factors that determine the power of the fiber laser cutting machine.

Q: What is the advantage of laser cleaning?

A: No dirt flying around = no shielding.
No wear on the pieces.
As quick as sandblasting.
No heating of the surface.
No consumables = no waste.

Q: Can the Fiber Laser Welding Cleaning Machine clean delicate surfaces without damaging them?

A: This machine allows for the removal of specific contaminants without damaging the substrate or the surrounding material, especially if it is thin or delicate.

Q: What kind of surfaces can be cleaned with the Fiber Laser Welding Cleaning Machine?

A: A fiber laser cleaner is a tool used to clean a variety of materials such metals and ceramics.

Q: What can you weld with a laser welder?

A: Laser welding can be used to join a wide range of materials, including structural steel, alloy steel, low-alloy steel, carbon steel, duplex, aluminum, copper, titanium, nickel, magnesium, refractory metals, and chemically active metals. Laser welding also enables unusual connections, such as aluminum to aluminum.

Q: Can the Fiber Laser Welding Cleaning Machine be used to prepare surfaces for welding?

A: Yes. Fiber lasers can remove all types of oxides from metal surfaces. Laser oxide removal is widely used to prepare surfaces for laser welding, coatings, or adhesives.

Q: Do I need a welding helmet for laser welding?

A: Yes. A welding helmet can protect the welder from being injured due to hot splatter, metal particulates, and sparks. All personnel working near the laser welding area must also wear laser safety eyewear, a welding helmet, and protective clothing.

Q: Is laser welding easier than MIG?

A: With MIG, the excess weld reinforcements on the outsides of the corners usually have to be ground away after production. This does not apply to laser systems, so laser welding is easier than MIG.

Q: How fast is fiber laser welding?

A: Speed of 50 cm/second can be achieved with welding thicknesses of 5 mm.

Q: Does the Fiber Laser Welding Cleaning Machine produce any fumes or smoke?

A: Laser processes like laser cleaning, laser engraving, laser cutting, and laser welding all release contaminants into the air. These contaminants include dust and fumes that must first be extracted and then filtered.

Q: Can the Fiber Laser Welding Cleaning Machine clean large surfaces?

A: Yes. Laser cleaning machines can be a cost-effective alternative to traditional cleaning methods, especially for large surfaces and heavy-duty cleaning tasks.

Q: What are the features of fiber laser welding?

A: It is versatile: Can be used for special-shaped welding, splicing welding, and spot welding. Large laser power is sufficient to weld metals that are not easily melted such as gold, silver, and copper.

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