Fiber Laser Welding Cleaning Machine
JINAN ACME CNC EQUIPMENT CO., LTD (Acme Laser) was founded in November 2016, located in the Start-Up Area of Jinan City, Shandong Province, China. We are a Chinese high-tech enterprise specializing in R&D, production, and sales of laser equipment.
Focus on Research
Our company has more than 300 employees, including more than 80 R&D technicians, and 100 engineers. We cooperate with universities to carry out research and development and realize the transformation of achievements.
All-Round Services
Acme Laser’s efficient customer service team accounts for 20% of the company’s total employees, offering customers 24-hour considerate pre-sales service, in-sale service, after-sales service, customer training, etc.
Advanced Production Equipment
We have large gantry milling machines, CNC machining centers, machine assembly workshops, and other high-precision production equipment to achieve independent research and design and high-precision manufacturing of core components.
Extensive Market Reach
Tube laser cutting machine is our core product, the cumulative sales of laser tube cutting machine are more than 3,000 units until now, and it is exported to more than 80 countries and regions around the world.
What is a Fiber Laser Welding Cleaning Machine?
The laser cleaning and welding machine can not only clean the metal surface contaminants but also can cut and weld various metal materials. As a laser cleaning machine, it is a “green” cleaning method. It does not require the use of any chemical reagents and cleaning solutions.
Advantages of Fiber Laser Welding Cleaning Machine
Highest Part Yield
The high stability of the laser power and beam profile of the fiber laser ensures a very repeatable process that delivers the same high-quality weld every time. This non-contact process with no wearing surfaces ensures the last part you produce is the same as the first.
High Throughput
The inherently high speed of laser processing combined with the ease of high-speed automation and elimination of most post-processing steps provide significantly shorter cycle times than competing technologies. Factor in the high-yield process, and the fiber laser welding delivers more good parts faster than alternate joining techniques.
Controllable Non-Damaging Process
Laser cleaning provides greater levels of control than are available for any competing process. The highly focusable and steerable laser beam can be directed precisely as desired, while sensitive and repeatable power settings deliver only the amount of energy that is called for. The range of fiber lasers includes pulsed models specifically designed to produce optimum cleaning results with a minimum of heat generation.
High Precision Flexibility
Laser cleaning is a uniquely flexible and precise process that is used in the surface preparation of metals, composites, and glass across a variety of applications and industries. No other ablation method is capable of highly-selective material removal with micron-level control across parts of all shapes and sizes.
Features of Fiber Laser Welding Cleaning Machine
Efficient Performance
The fiber laser technology and non-contact cleaning method result in a fast cleaning process, saving time on pre and post-finishing operations. It also has minimal impact on the treated material.
High Precision Results
Fiber Laser Welding Cleaning Machine's power ensures consistent and stable beam delivery, resulting in high-quality cleaning and robust, smooth welding seams up to three to four times faster than traditional TIG or MIG welding.
Versatile Usage
This Fiber Laser Welding Cleaning Machine is suitable for various material processing needs across different industries such as aerospace, automotive, military & defense, power generation, nuclear facilities, and maintenance & repair facilities.
User-Friendly
This machine is designed for usability, with a compact portable case, integrated water chiller, long fiber optics cable, and ergonomic laser gun with interchangeable nozzles for cleaning and welding operations.
Functions
Laser Welding: This machine allows for precision laser welding of various materials, including metals like steel, aluminum, and copper. With the ability to deliver high-power laser output, it enables efficient and accurate welding operations.
Laser Cleaning: The machine is also capable of laser cleaning, which is a non-abrasive method used to remove contaminants, rust removal, paint, and oxides from the surface of different materials. It offers a fast and efficient way to clean surfaces without damaging the underlying material.
Laser Cutting: In addition to welding and cleaning, this machine can perform laser cutting operations. By focusing a high-power laser beam onto a specific area, it can cut through various materials with precision, including metals, plastics, and composites.
Application
It is applied to stainless steel, aluminum alloy, carbon steel, aluminum plate, hardware sheet metal, copper, etc. Laser non-contact enables cleaning, welding, and cutting processes. The Fiber Laser Welding Cleaning Machine is used in manufacturing including bracelet earrings necklace customization, the advertising industry, building material, lithium battery, mining, farms, clothing stores, machine shops, manufacturing plants, construction engineering, and other industries with complex welding, cutting and cleaning processes.
Creation of Pump Light
This is where the energy for the laser beam enters the system. In fibre lasers, we use electricity as the energy source. Diodes known as pump laser diodes convert electrical energy into light energy. In high-quality diodes, the conversion is reliable and efficient and produces light energy only with specific wavelengths. In most cases, this pump light or pump beam is produced in parts by multiple laser diodes and is then coupled in the fibre optic cable.
Collection and Travel into the Optical Fibre
A coupler combines the light from multiple laser diodes into one. This coupler is a part of the optical fibre. It has multiple entry points on one side, each of which connects to a fibre from an individual laser diode. On the other side, there’s a single exit point that connects to the main fibre. Once all the light is collected, it travels to the laser medium or the gain medium.
Pump Light Passes Through the Optical Fibre
In the next stage, the laser diode’s light flows through the optical fibre to the laser medium. The fibre consists of two main components: the core and the cladding. The core is made of silica glass and provides the pathway for light. This core is covered by cladding. When the light reaches the cladding, all of it is reflected back into the core. On further travel through the optical fibre, the light eventually reaches the doped part of the fibre. This part is known as the laser cavity.
Stimulated Emission in the Laser Cavity
When the laser diode light reaches the doped fibre, it strikes the rare earth element’s atoms and excites its electrons to a higher energy level. In time, this leads to a population inversion which is necessary for the production of a standard laser. Population inversion in laser refers to the state of a gain medium in which a greater number of electrons are in an excited state compared to those that are not. It is called population inversion because this is the opposite of the normal state where only a few atoms have excited electrons.
Amplification of Raw Laser Light into a Laser Beam
Before using the raw laser light from the doped fibre in applications, it has to be strengthened first. In fibre lasers, this is done by using Fibre Bragg Gratings (FBGs). These gratings replace conventional dielectric mirrors by acting as mirrors of varying reflectivity. The light jumps back and forth between the Bragg Grating. A portion of the laser light passes through in one direction while the remaining light is reflected into the laser cavity. The part that passes through the grating becomes the laser beam. This beam is then sent through an oscillator (and sometimes a combiner) to improve coherence and then delivered as output.
Maintenance Tips for Fiber Laser Welding Cleaning Machine
Torch
The torch is the epicenter of performing laser-cutting operations. Parts of the torch that laser operators can clean include the torch body, attached lines and cables, the nozzle and the protective window. Another area to inspect for cleaning is the cover over the Z-axis.
Drive System
Another component to maintain is the laser machine’s drive system. The drive system runs the X-axis, Y-axis, and Z-axis of the laser machine, which navigates the torch for cutting operations. Drive components to inspect are belts and bellows. To clean the belts and bellows, you can use a soft brush, vacuum, or rag to remove any byproducts from the laser-cutting process. Cleaning these drive components prevents premature failure and component wear.
Slats
Slats also need to be inspected prior to cutting operations. It is important to measure the height of your slats periodically. Slats that are not at the proper height, due to wear, prevent your laser from initiating cutting procedures. The torch will attempt to travel below your laser’s software limits, which it cannot, therefore causing an alarm. In order to maintain proper height for your slats and to reduce slag buildup, use tools specifically made for removing slag from slats or manually remove the buildup. Be sure these outlined areas are free of debris, grease, and any dross that may affect cutting operation
Our Factory
Our factory covers an area of over 50,000 square meters, with a variety of professional production equipment.
Patent Certificate & Technical Resources
Our company has obtained certificates such as Europe CE, America FDA, ISO 9001, Canada CAS, and many kinds of national patent awards.
Ultimate FAQ Guide to Fiber Laser Welding Cleaning Machine
Q: If I do not know how to operate the fiber laser machine, how you can help me?
Q: How does fiber laser cleaning work?
Q: What is the working principle of fiber laser source?
Q: How does a fiber laser welder work?
Q: Does fiber laser need gas?
Q: Do fiber lasers lose power over time?
Q: Do I need to vent a fiber laser?
Q: Is laser welding as strong as MIG welding?
Q: What is the life expectancy of a fiber laser?
Q: Which type of energy is used in laser beam welding?
Q: What is the difference between ultrasonic cleaning and laser cleaning?
Q: Can Fiber Laser Welding Cleaning Machines be used on all types of metals?
Q: What types of contaminants can Fiber Laser Welding Cleaning Machines for sale remove?
Q: What is the scanning speed of laser cleaning?
Q: Can Fiber Laser Welding Cleaning Machines be used for delicate materials?
Q: Are Fiber Laser Welding Cleaning Machines portable?
Q: Do Fiber Laser Welding Cleaning Machines produce any waste?
Q: Can Fiber Laser Welding Cleaning Machines be used for preparing surfaces before welding?
Q: Are Fiber Laser Welding Cleaning Machines suitable for outdoor use?
Q: Are there any precautions when using Fiber Laser Welding Cleaning Machines?
We're well-known as one of the leading fiber laser welding cleaning machine manufacturers and suppliers in China. Please feel free to buy high quality fiber laser welding cleaning machine made in China here from our factory. For price consultation, contact us.
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