Acme LT-12035G Fiber Laser Tube Cutting Machine New Design

Acme LT-12035G Fiber Laser Tube Cutting Machine New Design

Acme Laser: Your Professional Fiber Laser Welding Cleaning Machine Manufacturer! JINAN ACME CNC EQUIPMENT CO., LTD (Acme Laser) was founded in November 2016, located in the Start-Up Area of Jinan City, Shandong Province, China. We are a Chinese high-tech enterprise specializing in R&D,...
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Acme Laser: Your Professional Fiber Laser Welding Cleaning Machine Manufacturer!

 

JINAN ACME CNC EQUIPMENT CO., LTD (Acme Laser) was founded in November 2016, located in the Start-Up Area of Jinan City, Shandong Province, China. We are a Chinese high-tech enterprise specializing in R&D, production, and sales of laser equipment. 

 

Focus on Research

Our company has more than 300 employees, including more than 80 R&D technicians, and 100 engineers. We cooperate with universities to carry out research and development and realize the transformation of achievements.

All-Round Services

Acme Laser’s efficient customer service team accounts for 20% of the company’s total employees, offering customers 24-hour considerate pre-sales service, in-sale service, after-sales service, customer training, etc.

Advanced Production Equipment

We have large gantry milling machines, CNC machining centers, machine assembly workshops, and other high-precision production equipment to achieve independent research and design and high-precision manufacturing of core components.

Extensive Market Reach

Tube laser cutting machine is our core product, the cumulative sales of laser tube cutting machine are more than 3,000 units until now, and it is exported to more than 80 countries and regions around the world.

 

 

Fiber Laser Tube Cutting Machine for Sale Display

 

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9m Pipe Laser Cutting Machine

The 9m Pipe Laser Cutting Machine is suitable for processing heavy-duty pipes and is used for agricultural equipment industry. The tube diameter is120mm, 170mm, 250mm, 350mm, 380mm, 500mm for your choice.

product-500-500

Heavy Duty 3 Chuck Tube Laser Cutting Machine with Loading and Unloading System

Heavy Duty 3 Chuck Tube Laser Cutting Machine with Loading and Unloading System is suitable for all kinds of metal pipes of various shapes, especially heavy pipes. It has an aircraft cellular wall-mounted heavy-duty bed and heavy-duty smart chucks.

product-500-500

Bevel Cut Tube Laser Cutting Machine

The Bevel Cut Tube Laser Cutting Machine has a swing angle of ±45°. It is equipped with three moving chucks to achieve "0" tailing and is suitable to process 500mm diameter heavy-duty tubes.

product-500-500

Tube Laser Cutting Machine with 3 Chucks

The loading and unloading system of the Tube Laser Cutting Machine with 3 Chucks is fully automated, and there is no need to manually switch the loading. It can well solve the problems of pipe storage, low loading and unloading efficiency, and high labor costs.

product-500-500

3000W Tube Laser Cutting Machine

The upgraded professional 3000w Tube Laser Cutting Machine has some details optimized. Large diameter double pneumatic auto-centering chuck makes more stable clamping, more convenient operation, and more accurate cutting.

product-500-500

1500W Pipe Laser Cutting Machine

1500W Pipe Laser Cutting Machine is an entry-level pipe laser cutting machine with 6000mm pipe length and 16-115mm pipe diameter. It is suitable for the cutting of metal materials such as carbon steel, stainless steel, aluminum, etc

 

What is a Fiber Laser Tube Cutting Machine?

 

 

A fiber laser cutting machine is extremely useful in cutting metal pipes including carbon steel, stainless steel, copper, brass, aluminum, and titanium pipes. Fiber lasers excel in cutting reflective materials which CO2 lasers struggle with. Tube lasers are often used in the automotive industry to cut tubes and brackets made from stainless steel or aluminum. They're also common to see when producing exhaust systems.

 

Advantages of Fiber Laser Tube Cutting Machine

 

 

Reducing Secondary Operations in Cutting Tubes

Cutting a tube with a physical blade often leaves metal shavings and imperfections in the cut edge. These issues would require additional cleaning and shaping processes to prepare the tube for whatever purpose it would be intended for. However, when using a laser tube cutting machine with a spatter guard device, not only are the edges virtually perfect, the slag from the cutting process can be collected and kept out of the tube being cut. This eliminates the need for these two processes.

Stronger Tube Ends

Another benefit of using a laser tube cutting machine, aside from creating smoother cuts, is that no mechanical force has to be applied to the cut. Normally, a CNC punch or other machine would break through the material being cut with physical force, applying stress to the surrounding material and weakening it slightly. Using a laser cutter helps to ensure that tubes are stronger at the point of the cut than they would be if physical cutting tools were used.

Diversity of Cutting Processes

CNC machinery enables a high degree of control and precision for many tasks—and CNC controlled laser cutting is no exception. Instead of simply making vertical cuts, laser tube cutting machines can be used to make angle cuts, slots, etchings, bevel cuts, and more depending on the equipment.

Low Maintenance Cutting

Physical cutting machines require frequent service and repair because their tooling wears out quickly. However, laser cutting machines don’t wear out nearly as fast. In fact, if you use a solid-state laser tube cutting machine (meaning one that uses a solid object to focus the laser) rather than a gas-based one, you can keep the laser operating almost maintenance-free for thousands of hours.

 

Features of Fiber Laser Tube Cutting Machine

 

Automated

The automated loading function minimizes your setup times. Its bundle space accommodates up to 4 t of raw material. It ensures that the correct tubes are loaded before supplying the material.

Perfectly Clamped

The collet chucks position and hold your tubes in place without damaging the materials. The self-centering clamping system with continuous sensor monitoring adapts to every tube geometry.

Intelligent Cutting Head

You save non-productive time thanks to the single cutting head strategy. In addition, the slim nozzle also processes inner edges effortlessly. A magnetic coupling protects the cutting unit in the event of collisions.

Constant Focus Position

It keeps the focus position of your laser consistent and automatically adapts it to material type and thickness.

Gentle on the Material

Conveyor tables at an ergonomic height make unloading easier. They also serve as a helpful material buffer. The machine ejects finished parts onto the conveyor tables – that protects the material.

Programming Tube

Create your NC programs within seconds! The well-arranged programming software is easy to use, many design aids are often already included in the program.

 

Application of Fiber Laser Tube Cutting Machine

Pipeline Manufacturing

Tube & pipe laser cutting machines are frequently used for pipe processing such as plumbing pipe. When it comes to pipe processing, it is essential to not only cut accurately and efficiently but also ensure the roundness and straightness of the pipes, while avoiding quality issues like cracks. Laser tube cutting machines meet the stringent requirements for safety and stability in pipe processing.

Automotive Industry

Vehicles require a significant amount of pipes and tubing to support their proper operation, such as braking systems, hydraulic systems, pneumatic systems, and more. Metal tube laser cutting machine offers significant flexibility in terms of tubing, shapes, sizes, and processing environments. With excellent multi-axis spatial control, high precision, and minimal burrs, laser cutting greatly reduces the time required for subsequent processing. 

Energy Storage

Energy storage devices often require a shell for packaging to protect internal components such as batteries. Tube laser cutting machine can process the shell into the desired shape and create openings on the shell for ease of assembly and maintenance of internal components.

 

Construction Material

Many buildings use steel as the main structural material, and various shapes of steel components are fabricated according to design requirements and assembled according to design drawings. Laser tube cutting machine for pipes enables a high-precision and efficient processing, thereby enhancing the quality of steel components.

 

Suitable Materials for Laser Tube Cutting

 

 

A fiber laser cutting machine can cut various types of metal sheets and tubes and is primarily suitable for the rapid cutting of materials such as stainless steel, carbon steel, manganese, copper, aluminum, galvanized metal, various alloys, and rare metals.

 

Working Principle of Fiber Laser Tube Cutting Machine

 

Use 3D drawing software, design the various graphics that the pipe needs to be processed, such as truncation, miter cut, hole opening, notching, marking, etc., and then convert them into NC processing programs through professional nesting software in one step, input them into the professional CNC system configured in the equipment, and then retrieve the corresponding cutting process parameters from the process database, and then you can start the processing with one key. One automatic cutting process will be the traditional sawing, turning, punching, drilling, and other processes all centralized. The centralized completion of the process brings controlled and guaranteed processing accuracy, as well as high efficiency and low cost.

6000w Sheet Laser Cutting Machine

 

Maintenance Tips for Fiber Laser Tube Cutting Machine

 

 

1. Before each startup, check whether the position of the cutting head is accurate, ensure the accuracy of the working starting point, height and other data of the optical fiber laser cutting head, and avoid collision and other accidents during the working process.

 

2. Confirm the following items before cutting:

A. Check that the pressure of the air compressor is not lower than 0.8MPa, and try to open the protective gas and raise the gun to check whether it is unblocked.

B. First lift the cutting head, and then remove the frame to ensure that the cutting part is within the setting area.

C. Simulate the processing output and confirm whether the cutting sequence is reasonable.

D. Adjust the height of the cutting head to the appropriate drilling position.

 

3. When cutting, always observe whether it is cutting. If not, first lift the cutting head by hand to stop cutting, check whether the cutting parameters are correct, whether the nozzle and protective mirror are damaged, adjust them, then return to the uncut state, and then continue cutting.

 

4. When cutting, observe whether the cutting piece is turned over or upward. If so, take over when the cutting head collides with the workpiece. If the plate is not flat, adjust it to the appropriate drilling height (3-5mm) at any time.

 

5. During cutting, observe whether the cutting head is on fire. If it catches fire, stop cutting, check whether the nozzle is worn and judge whether the focus is changing. If yes, add or reduce pads as appropriate. 

 

Our Factory

 

 

Our factory covers an area of over 50,000 square meters, with a variety of professional production equipment.

 

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Patent Certificate & Technical Resources

 

 

Our company has obtained certificates such as Europe CE, America FDA, ISO 9001, Canada CAS, and many kinds of national patent awards.

 

productcate-1600-590

 

 
Ultimate FAQ Guide to Fiber Laser Tube Cutting Machine

Q: What can a 1000W Fibre laser cut?

A: 1000W fiber laser cutting machine is used to cut 6mm thick carbon steel with a maximum cutting speed of 1.4m per minute. 1500W fiber laser cutting machine is used to cut 6mm thick carbon steel with a maximum cutting speed of 1.5m per minute.

Q: What does a tube laser do?

A: Laser tube cutting is the process and technique used to cut tubes, structural shapes, or channels. The process will cut these items to the length needed. It can also cut out holes or designs in the tubing. It is a precise cutting technique.

Q: How precise is the cutting ability of a fiber laser tube cutting machine?

A: Ideally, laser cutting can focus on about 25 microns, which is about ¼ of the width of a strand of human hair. Additionally, the cut width can be extremely small, at less than 0.001 inches. On the other hand, the dimensional accuracy is typically quite precise, at about ± 0.0005 inches.

Q: Can a fiber laser tube cutting machine cut irregularly shaped tubes?

A: Yes. Use laser tube cutting on tubes with round, rectangular, or irregular profiles. Shape, size, and thickness are no problems.

Q: Is there a limit to the length of the tube that can be cut with a fiber laser tube cutting machine?

A: Laser tube systems are our 2D and 3D laser cutting systems for tubes, bars and profiles, from 12 mm to 610 mm (5" to 24") in diameter and up to 18 m (60') in length.

Q: How thick of a tube wall can a fiber laser tube cutting machine cut?

A: Laser types utilized include fiber laser or CO2 lasers depending upon the material and application, allowing for very tight tolerances (plus or minus 0.005" or less) and the ability to cut through wall thicknesses up to 3/16".

Q: Can different types of tubes be cut with a fiber laser tube cutting machine?

A: Yes. Tube laser cutting machines are designed to handle a diverse range of tube shapes and sizes, encompassing round, square, rectangular, and oval tubes.

Q: Does a fiber laser tube cutting machine require any special accessories or tools?

A: Merging an industrial water chiller can keep the water temperature optimal. It prolongs the lifetime of the laser tube too. Excessive heat may cause beam arcing, cracked tubes, and other damages to the laser cutter. So, attaching a water chiller is a must-have accessory.

Q: What kind of maintenance is required for a fiber laser tube cutting machine?

A: The quality and temperature of the circulating water will directly affect the service life of the laser tube. Therefore, it is necessary to periodically replace the circulating water and clean the water tank. This is best done once a week.

Q: What is the life expectancy of a laser cutter?

A: The general lifespan of fiber laser cutters is approximately 100,000 hours.

Q: How does a fiber laser tube cutting machine differ from a CO2 laser cutter?

A: Compared with the CO2 laser cutter, the photoelectric conversion rate of the CO2 laser is only about 10%, but the fiber laser cutting machine's conversion rate is 30%, more than 3 times of the CO2 laser cutter, which saves space and gas consumption.

Q: How long does it take to cut a tube with a fiber laser tube cutting machine?

A: The laser tube cutting speed can vary with the amount of laser beam you have used. The standard speed for cutting a tube with a laser is about 557'/min.

Q: Is it necessary to have a skilled operator to operate a fiber laser tube cutting machine?

A: Laser cutting machines are complex pieces of equipment, so they require skilled operators to use them effectively.

Q: What is the spot size of a fiber laser cutter?

A: Single-mode fiber lasers deliver a narrow, high-intensity beam that can be focused down to a spot size as small as 20 microns and are generated within a fiber core of less than 25 microns.

Q: What kind of power supply is needed for a fiber laser tube cutting machine?

A: If the laser is primarily used for engraving, you will achieve good results with laser powers between 25 and 80 watts. For laser cutting or for very high speed applications, we recommend a laser power of more than 80 watts.

Q: Do laser cutters use a lot of electricity?

A: For example, if laser equipment has 80 watts of laser power, the average working time is two days, with the first half using the total capacity and the other half using half. As a result, we will get an estimated power consumption of 50-kilowatt per hour.

Q: How to choose a laser tube cutting machine?

A: Material Type
Different laser tube cutting machines are designed to cut specific types of materials, including pipe and processing. Consider the materials you will be working with, such as metal, plastic, or wood, and ensure that the first cutting machine that you choose is compatible with those materials.
Tube Dimensions
Consider the diameter, length, and wall thickness of the tubes you will be cutting with a laser pipe cutter. Ensure that the machine you choose for processing can accommodate the size cutting thickness, and dimensions of your tubes. Some machines may have limitations on the maximum and minimum tube sizes they can handle due to the laser generator and laser power.
Cutting Speed and Precision
Evaluate the required cutting speed and precision for your applications using tube laser cutters. Different machines, such as laser tube cutters, have varying cutting speeds and levels of precision. Consider the desired production rate and the level of accuracy needed for your specific projects with a professional laser tube. Look for features like high-speed cutting, accurate beam and control system, and advanced processing technology in a laser generator.
Cost and Maintenance
Consider your budget and the long-term costs associated with tube laser cutting machines. Evaluate the initial purchase cost of the fiber laser cutting machine and system, as well as ongoing maintenance costs and operational costs. The fiber laser cutting machine has lower operating costs and delivers higher cutting speeds than the CO2 laser cutting equipment. Additionally, consider the availability and cost of spare parts in the cutting process, as well as the machine’s reliability and durability in achieving cutting efficiency.

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